China best Customization High Torque Capacity Mechanical Speed Variator Planetary Speed Reducer Small Gearbox bevel gearbox

Product Description

Product Description

customization high torque capacity mechanical speed variator Planetary Speed Reducer small gearbox

HangZhou Fubao Electromechanical Technology Co., Ltd. mechanical speed variator Planetary Speed Reducer small gearbox is a new generation of practical products independently developed by our company:

Low noise: less than 65db.

Low back clearance: up to 3 arc minutes in a CHINAMFG and 5 arc minutes in a double stage.

High torque: higher than the standard planetary reducer torque.

High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.

High deceleration ratio: Modular design, planetary gearbox can be interlinked.

mechanical speed variator Planetary Speed Reducer small gearbox characteristic:

1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the mechanical speed variator Planetary Speed Reducer small gearbox. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.

2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.

3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.

4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
 

Compared with other reduction machines, mechanical speed variator Planetary Speed Reducer small gearbox machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.

Because of these characteristics,mechanical speed variator Planetary Speed Reducer small gearbox is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.

Product Parameters

 

WVB/WVBL series parameters Model number WVB042/WVBL50 WVB60/WVBL70 WVB/WVBL90 WVB/WVBL120 WVB142/WVBL155 WVB180/WVBL205 WVB220/WVBL235
Rated output torque 13-17Nm 32-48Nm 80-125Nm 165-265Nm 280-530Nm 480-960Nm 900-1360Nm
Reduction ratio L1: 3, 4, 5, 7, 10 L2: 12, 15, 20, 25, 30, 35, 40, 50, 70, 100
Planetary gear backlash L1: P1≤3 P2≤5  L2: P1≤5 P2≤7

 

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Product Details

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Company Profile

HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.

The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CHINAMFG pursuit to make far-reaching contributions.

 

Factory Display

FAQ

Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.

Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.

Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.

Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Machinery, Agricultural Machinery, Woodworking Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Customization:
Available

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Customized Request

variator gearbox

How do variator gearboxes handle changes in speed while maintaining efficiency?

Variator gearboxes are designed to handle changes in speed while maintaining efficiency through their unique construction and control mechanisms. Here’s how variator gearboxes achieve efficient speed handling:

Continuous Adjustment:

Variator gearboxes offer continuous and stepless adjustment of the gear ratio or speed control mechanism. This feature allows for precise control of the output speed, enabling efficient handling of speed changes. By continuously adjusting the gear ratio, variator gearboxes can match the desired output speed while minimizing energy losses and maintaining overall efficiency.

Responsive Control Mechanisms:

Variator gearboxes incorporate control mechanisms that respond quickly to speed adjustment inputs. These control mechanisms can be mechanical, hydraulic, electronic, or a combination of these. When a change in speed is required, the control system activates and adjusts the variator mechanism to modify the gear ratio accordingly. The responsiveness of these control mechanisms ensures that speed changes can be executed promptly and efficiently.

Optimized Gear Design:

Variator gearboxes are engineered with optimized gear designs that minimize energy losses during speed changes. The gear profiles, tooth shapes, and gear ratios are carefully designed to reduce friction and improve the meshing efficiency between the gears. This optimization helps to maintain high power transmission efficiency even during speed adjustments, allowing the gearbox to handle changes in speed efficiently.

Stable Speed Maintenance:

Variator gearboxes are designed to maintain the selected speed setting with high stability. Once the desired speed is achieved, the gearbox is engineered to minimize speed variations due to external load changes or disturbances. This stability ensures that the output speed remains consistent, contributing to efficient speed handling. By minimizing speed fluctuations, variator gearboxes can prevent unnecessary energy losses and maintain overall efficiency.

Feedback and Control Systems:

Some variator gearboxes incorporate feedback and control systems that monitor the output speed and adjust the gear ratio or control parameters accordingly. These systems provide closed-loop control, constantly comparing the actual speed with the desired speed and making adjustments to maintain efficient speed handling. By continuously monitoring and fine-tuning the gear ratio, the gearbox can adapt to changing speed requirements while optimizing efficiency.

Wide Speed Range:

Variator gearboxes offer a wide range of achievable speeds, allowing for flexibility in speed handling. They can cover a broad spectrum of speed requirements by adjusting the gear ratio or other speed control mechanisms. This wide speed range enables efficient speed handling across different operating conditions and applications, ensuring that the gearbox can operate at its optimal efficiency throughout the speed range.

By incorporating continuous adjustment, responsive control mechanisms, optimized gear design, stable speed maintenance, feedback and control systems, and a wide speed range, variator gearboxes can handle changes in speed efficiently while maintaining high power transmission efficiency. These features make them well-suited for applications that require precise and efficient speed handling.

variator gearbox

Can you provide real-world examples of products that use variator gearbox technology?

Variator gearbox technology is utilized in a wide range of products across various industries. Here are some real-world examples of products that incorporate variator gearboxes:

  • Automotive Transmissions: Many modern automobiles use variator gearboxes, commonly known as continuously variable transmissions (CVTs). CVTs offer smooth and seamless gear ratio changes, allowing the engine to operate at the most efficient speed for improved fuel economy. They are found in vehicles from various manufacturers, including Nissan, Honda, Toyota, and Subaru.
  • Industrial Machinery: Variator gearboxes are used in various industrial machinery applications. For example, in conveyor systems, variator gearboxes provide variable speed control to match the production requirements and optimize energy consumption. They are also employed in machine tools, printing presses, packaging equipment, and textile machinery.
  • Fitness Equipment: Many fitness machines, such as treadmills, elliptical trainers, and stationary bikes, incorporate variator gearboxes. These gearboxes allow users to adjust the resistance level or simulate different terrains by changing the gear ratio. Users can customize the intensity of their workouts while the equipment operates efficiently.
  • Agricultural Machinery: Variator gearboxes are used in agricultural equipment to provide adjustable speed control. Examples include combine harvesters, seeders, sprayers, and irrigation systems. The ability to vary the speed allows farmers to optimize machine performance based on specific field conditions and crop requirements.
  • Construction Equipment: Construction machinery often utilizes variator gearboxes to provide variable speed and torque control. Equipment such as excavators, loaders, and cranes benefit from the flexibility offered by variator gearboxes, allowing operators to adapt to different tasks and work conditions efficiently.
  • Power Tools: Variator gearboxes are employed in power tools like drills, sanders, and grinders. These gearboxes enable users to adjust the rotational speed to match the material being worked on, optimizing performance and minimizing power consumption.
  • Elevators and Lifts: Variator gearboxes are utilized in elevator and lift systems to provide smooth and controlled vertical movement. The gearboxes allow for variable speed operation, ensuring passenger comfort and energy-efficient operation.

These examples represent just a few applications where variator gearboxes are commonly used. The versatility and benefits of variator gearboxes make them a popular choice in industries that require variable speed control, energy efficiency, and optimized power transmission.

variator gearbox

What benefits do variator gearboxes offer in various industrial applications?

Variator gearboxes offer several benefits in various industrial applications, making them valuable components in numerous systems. Here are some of the key advantages they provide:

  1. Continuously Adjustable Speed: One of the primary benefits of variator gearboxes is their ability to provide continuously adjustable speed control. Unlike traditional gearboxes with fixed gear ratios, variators offer stepless speed variation within a certain range. This feature allows for precise control of rotational speeds in industrial machinery, optimizing performance and efficiency in different processes.</li
  2. Optimized Power Efficiency: Variator gearboxes help optimize power efficiency in industrial applications. By allowing for continuous speed adjustment, they enable the machinery to operate at the most efficient speed for a given task. This ensures that the system consumes only the necessary amount of power, minimizing energy waste and reducing operating costs.
  3. Flexible Torque Transmission: Variator gearboxes can handle a wide range of torque requirements, making them suitable for various industrial applications. They can transmit high torque while maintaining their efficiency, allowing industrial machinery to generate the necessary power for demanding tasks. This flexibility in torque transmission contributes to the versatility and adaptability of variator gearboxes in industrial settings.
  4. Smooth and Precise Control: Variator gearboxes provide smooth and precise control over rotational speeds. The stepless speed adjustment allows for seamless transitions between different speeds without sudden jumps or changes. This smooth control enhances the precision and accuracy of industrial processes, ensuring consistent performance and high-quality output.
  5. Improved System Performance: By enabling precise speed control, variator gearboxes enhance the overall performance of industrial systems. They allow machinery to operate at the optimal speed for specific tasks, leading to improved productivity, reduced cycle times, and enhanced product quality. The ability to fine-tune the speed also facilitates better synchronization between different components or processes, further optimizing system performance.
  6. Reduced Mechanical Stress: Variator gearboxes can help reduce mechanical stress on industrial machinery. By allowing for gradual speed adjustments, they minimize sudden changes in load or torque, which can put excessive stress on components. This reduction in mechanical stress contributes to extended equipment lifespan, reduced maintenance requirements, and improved reliability in industrial applications.
  7. Adaptability to Changing Conditions: Variator gearboxes offer adaptability to changing operating conditions. They allow for real-time adjustments in speed, which is particularly beneficial in applications where the load or process requirements vary. This adaptability enables industrial machinery to respond quickly to changing demands, ensuring optimal performance and efficiency in dynamic environments.

In summary, variator gearboxes provide benefits such as continuously adjustable speed control, optimized power efficiency, flexible torque transmission, smooth and precise control, improved system performance, reduced mechanical stress, and adaptability to changing conditions. These advantages make variator gearboxes valuable in various industrial applications, including manufacturing, material handling, packaging, robotics, and many others, where precise speed control and efficient power transmission are essential.

China best Customization High Torque Capacity Mechanical Speed Variator Planetary Speed Reducer Small Gearbox   bevel gearbox	China best Customization High Torque Capacity Mechanical Speed Variator Planetary Speed Reducer Small Gearbox   bevel gearbox
editor by CX 2023-09-15

Variator Gearbox

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