China Chain and sprocket factory : Direct forklift truck leaf chain in Sao Paulo Brazil Steam Heating Rubber Rolls Vulcanizating Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Direct forklift truck leaf chain  in Sao Paulo Brazil  Steam Heating Rubber Rolls Vulcanizating Autoclave with ce certificate top quality low price

We – EPG Group the biggest Chain and agricultural gearbox manufacturing unit in China with 5 diverse branches. For far more particulars: Cellular/whatsapp/telegram/Kakao us at: 0086-13083988828

PersonnelOur sales people are well qualified to accommodate your requests and talk English for your usefulness. engineering With EPG brand name registered in more than 70 nations around the world like The us , Europe , Japan and so on, it has associates amid planet prime enterprises, this kind of as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, and so on.class chains & precision roller chains. Single strand chain, multi-strand chains, double pitch chains, corrosion resistant chains, self-lubricating chains, attachment chains, leaf chains, and specialty chains. We support a nationwide foundation of Industrial Distributors, and Original Gear Companies as effectively as Agricultural Equipment Makers and Wholesalers. Located in Memphis, TN we are at the heart of a single of the largest distribution hubs in the nation and with our comprehensive inventory levels and unlimited delivery alternatives, we are capable to offer our buyers with accurate on-time deliveries. one. Apps of SINOMAC Vulcanization Autoclave
Rubber vulcanization is a chemical process at a provided strain, temperature and time for changing natural rubber into more resilient materia EPT by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) between individual polymer chains. Vulcanized materia EPT are significantly less sticky and have excellent mechanical qualities. And vulcanization autoclave is utilized widely for this chemical approach. The main items are galoshes, rubber tubes, cable, rubber roller, rubber ball, and so on.In this subject, SINOMAC has been the chief, as we have gathered full vulcanization knowledge and engineering for several a long time.

two. Standard Design and style Information

2.1 Model and Dimension

  • Autoclave design:    SN-LHGR2050D
  • Successful diameter:  2000mm
  • Powerful size:      5000mm

  Definition:  * Efficient diameter is the internal diameter of the autoclave.

                    * Powerful length is to stage to do the true length of the shell.

2.2 Production Capacity

  • Functioning circle of autoclave: can be set in accordance to the functioning process
  • Max dimension of pulley:                Ø1700X5000mm

two.3 Electric Power

  • Functioning voltage:          415V (AC)±5%, 3 period, fifty Hz
  • Handle electricity:                220VAC/50Hz/24VDC

two.4 Water, Air and Steam Provide

  • Cooling drinking water usage:         ~2mthree/h
  • Cooling drinking water pressure:               min.3 bar ~ max. 6 bar
  • Handle air of management tools:   5 ~ 7bar
  • Steam capability:                            2t/h

two.5 Environmental Circumstances

  • Max. air temperature:     +50ºC
  • Min air temperature:       -5ºC
  • Relative Humidity:          <80%
  • Altitude:                          <2000m

three. EPT Feature and Functioning Method

3.1. EPT Attribute
Autoclaves with immediate steam: heating and pressurization are carried out with steam. This heating program is especially effective and indicated for goods of large sizes and weight. The temperature uniformity which normally varies among +/- 2°C,the exchange ability, occurring with condensation on colder surfaces, coupled with examined installations, enable to obtain excellent results.

three.2 Doing work Approach

three.2.1 StHangZhourd curing recipe

Item  Temp. setpoint Soak Time Temp. phase period
Segment1 T1 t 1-two t 1
Segment2 T2 t 3-4 t two
Segment3 T3 t 5-6 t 3

3.2.2 A short curing recipe example

four. Equipment Technical Information

4.1 Pressure Vessel

  • Pressure vessel with quick-opening door, Layout, Manufacture & Inspection: Code ASME Section VIII, Div 1.
  • Shell Materials: SA-516
  • Cap Flange Content: ASTM-105 Solid
  • Shell Flange Materials: ASTM-one hundred and five Forged
  • Radiography Level: one hundred% welding radiographic records are incorporated
  • ASME stamping , Nature Of Inspection:a. Overview the layout drawing and calculation sheet
    b. Verification of the substance
    c. Review welding procedure
    d. Evaluation welder qualification
    e. Overview NDT staff qualification
    f. Review NDT documentation
    g. Hydrostatic take a look at

4.2 Door System

  • The closing system of the autoclave is the indented kind assisted with a hydraulic system, in buy to rapidly and secured make a totally hermetic closing.
  • The whole program is composed of a few elements: a pair of gear flange, pushed units and seal ring.
  • Hydraulically operated doorway opening and closing. It is managed by PLC technique.
  • The seal ring is produced of silicon rubber.
  • Protection force sensors have to avert door opening in case of strain (allowed considerably less than .1 bars).

four.3 Thermal Insulation System
Interior Insulation and External Insulation
We use ceramic fiber as the insulation substance. The warmth transfer coefficient is very lower to make the warmth loss to a least. The covering board of ceramic fiber is stainless metal. It is corrosion resistant and seems wonderful. Inner insulation design and style can get a reduced energy intake, even though exterior insulation style will get a large one particular, but a far better temperature uniformity.

  • Insulation:External insulation layer
  • Insulation substance:Ceramic fiber 
  • Exterior sheet metal: stainless steel,1. mm
  • Insulation thickness:50mm

4.4 Internal Coating

  • Objective: Anti-corrosion
  • Spraying approach: Aluminum coating
  • Thickness:.15-.2mm

4.5 Hot Air Circulating Method
We use modified centrifugal impellers, which can create huge air stream and large air stress. And we undertake a dynamic and mechanical sealing style. The dynamic and static ring sealing materials is silicon carbide-graphite.
The design of air duct structure is a U type with circulation guiding device, which can ensure the adequacy of hot air circulation. The compelled convection fee inside the autoclave can get to far more than 90%. By this style, the program can receive a continual and uniform temperature climbing fee.

4.5 Internal Rai EPT and Elements

  • Rails: 100x75X8mm Angle, stainless steel
  • Steam spray pipe:stainless steel
  • Pipe joints on autoclave: stainless steel 

4.7 Direct Steam Heating and Pressurization

There are two steam distribution pipes at the two sides of the autoclave, which respectively equipped a whole lot of little holes. Steam by way of these holes evenly spread into the autoclave, heating and strain for merchandise. Holes set up route can promise steam spraying alongside the wall of autoclave, rather than directly sprayed on to the solution, ensure the good quality of products..

four.8 Drainage 
It plays a position of exhausting condensed h2o and consists of drainage pipeline connector, steam trap, blow-down valve. It connects with the flange in the bottom of autoclave. The condensed h2o is continuously exhausted by means of steam entice soon after sedimentation in the connector. Blow-down can exhau EPT condensed drinking water and sludge non-scheduled.

four.9  Pressure Factors

  • Inlet and exhau EPT valve, proportionally managed, Electric manage valve.
  • Handbook exhau EPT valve, 3-piece ball valve.
  • Stress transducer: 1
  • Accuracy: +/- 50mbar
  • Stress gauge:1

4.10 Control Method

  • Manage Method is designed dependent on the study and improvement towards rubber vulcanization processing business, including the PLC central controlling part, touch display screen (HIM) procedure technique and community, it is a person pleasant, state of the artwork, programmable digital system.
  • Password guarded entry obtain, operator can log into the program by accessing the security login form with a title and password.
  • It is automatic controlling, recording and graph the temperatures and force of the autoclave, audible alarms for large or minimal temperatures or force.
  • Handbook procedure monitor permits operator take manual control temperature, force, and valves as permitted.
  • It can insert or conserve the product working recipe, display the stress and temperature curve whenever and its paperless document perform can comprehend document, help save and examine of strategy curve and process parameters.
  • It has more than-temperature and overpressure alarm and numerous basic safety security capabilities.
  • Customer can operate sign-up, login and typing in solution details, and realize intranet or distant handle. 
  • Interaction to a Personalized Laptop authorized (Teamviewer ), with built in software program to plan, document and graph of process in actual time.
  • Web relationship via Staff-Viewer (VPN) with our Company.

four.11 Safety System

4.11.1 Mechanical safety interlock I
Basic safety restrict take care of is interlocked with the lid. Personnel have to switch the handle to unlock the  safety system then the lid can be opened.

4.eleven.2 Electrical security interlock II
The protection device operates with safety restrict deal with and connects with our ECC. When workers work the reducer and basic safety restrict take care of, while there is pressure in the autoclave, the ECC will give a sound-light-weight alarm.

four.11.3 Security valves
There is one safety valves on the top of autoclave. We have set a pressure limit in the valves. When the strain exceed the limit, the valves will work automatically to release the air down to a reasonable stress assortment.

five. Configurations of Autoclave

  • HMI: Wenview contact screen, ZheJiang
  • PLC: Siemens
  • Main electrical part : Schneider,China
  • Minimal switch: Omron
  • AUTOCLAVE Shell: ASME Segment VIII, Div 1, SINOMAC
  • EPT parts: Hualiang, China

Manage cabinet in accordance to CE stHangZhourds

6.Program EPT Look at

seven. Packing

six.1  The gear will be appropriately packed / wrapped considering lengthy-length ocean and land transportation and tough handling that may possibly take place in the absence of each events.
six.2  Proper safety from humidity, rust, mildew, scratches, shaking, and many others, will be taken so that the items could get there at the installation site in great issue.
6.3  Shipping marks and warning signed will be clearly painted, and thorough packing li EPT (in English/Espanol) will be soundly connected, to the outside of the packing.

eight. Autoclave Specification

No. Description Device Specifications and Parameters
1 Effective Working Diameter mm 2000
2 Effective Working Length mm 5000
3 Autoclave Track Distance mm 800
4 Design Pressure MPa 1
5 Max. Working Pressure MPa .eight
6 Safety Valve Exhaust MPa .eighty five
seven Design Temperature ºC 200
8 Max. Working Temperature ºC 180
9 Temperature Uniformity at Steady State ºC ±2
10 Openning Door Mode Hydraulic
eleven Working Medium Saturated steam
12 Heating Mode Steam direct heating
thirteen Heating Power KW 162
fourteen Quantity of Circulating Fan Motor Established 1
fifteen Quantity of Circulating Fan Motor KW fifteen
16 Thermocouple Type Type K or J
seventeen Vaccum Lines Piece
eighteen Quantity of Vaccum Pressure Transducer Piece
19 StHangZhourd Control Mode PLC+Laptop
twenty Control Software  Thermal Processing Control (TPC)
21 Insulation Type External
22 Insulation Material Ceramic Fiber
23 Insulation Thickness mm 50
24 Insulation Sheet Material Stainless Steel or Aluminized Steel
twenty five Working Environment Temperature ºC Min. -20ºC, ,Max. +45ºC
26 Working Environment Humidity <60%
27 Power Supply 220/380VAC, 3P+N+PE, 50/60Hz
28 Excess weight KG 7480

8. Skilled Workshop

9. SINOMAC Global Turnkey Initiatives
With the knowledge of manufacture and support for fifteen a long time, our specialist group are able to provide the worldwide turnkey task, including a professional training. SINOMAC autoclaves can be created as ASEM, PED, EPT stHangZhourds, as effectively as our Chinese stHangZhourd.

From the SINOMAC Group, with fifteen a long time of encounter.

The use of authentic tools manufacturer’s (OEM) part figures or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our firm and the listed substitution elements contained herein are not sponsored, accredited, or made by the OEM.

China Chain and sprocket factory : Direct forklift truck leaf chain  in Sao Paulo Brazil  Steam Heating Rubber Rolls Vulcanizating Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Direct forklift truck leaf chain  in Sao Paulo Brazil  Steam Heating Rubber Rolls Vulcanizating Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Direct forklift truck leaf chain  in Sao Paulo Brazil  Steam Heating Rubber Rolls Vulcanizating Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Direct forklift truck leaf chain  in Sao Paulo Brazil  Steam Heating Rubber Rolls Vulcanizating Autoclave with ce certificate top quality low price

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