China factory CZPT Shaft Output Udl Series Frequency Variator Reducer Gearbox car gearbox

Product Description

Solid Shaft Output UDL Series Frequency Variator Reducer Gearbox

Production description:

UDL series speed variator design is compromised the international advanced technology. The main characteristics of UDL speed variator as following:

Adjust speed precision 0.5-1 rpm/min
Speed ratio 1: 1.4 to 1: 7
Features Good strength and long life application
Adjust the speed Conveniently
Could be running continuously, positive and negative running directly, smooth in driving, stable in performance and low in noise.
Full in sealing and suitable for any environment
Compact in structure and small.
High-quality aluminium alloy die casting into shape, good-looking in appearance, light in weight and it never gets rusty.
Good in adaptation UDL series variator can be combined with all kinds of speed reducers, as to achieve low stepless speed-changing.

 

Parameters: 

Models Power Ratio Output speed(n2)* Output torque Output shaft dia.  Output flange dia. 
Udl002 0.18kw 1.6~8.2 800~170r/min 1.5~3n. M Φ11 Φ140
Udl005 0.25kw 1.4~7 1000~200r/min 2.2~6n. M Φ14 Φ160
Udl005 0.37kw 1.4~7 1000~200r/min 3~6n. M Φ14 Φ160
Udl571 0.55kw 1.4~7 1000~200r/min 4~8n. M Φ19 Φ200
Udl571 0.75kw 1.4~7 1000~200r/min 6~12n. M Φ19 Φ200 

Commeicial information:

MOQ 1 Piece
Package Plywood Case/Wooden Case
Delivery 20-25 days
Payment Terms FOB, CIF, CFR
Payment Methods T/T, 30% in advance, 70% before delivery
Shipping Port ZheJiang

Material:
Housing: Aluminium or ht250 cast iron.
Gear: 20crmnti h, high grade allo with carburization, surface hardness: 58-62HRC, center hardness: 33-48HRC
Grinding precision grade: ISO1328-1: 1995 class 5-6, surfaceness: 0.8, carburization depth: 0.6-1.5mm
Bearing: 42CrMo


Company profile:

Company: HangZhou CHINAMFG machinery Co., Ltd—a joint-venture company
Employmee: More than 3000, technical staff have 1/3 intotal
Business scope: P/RV/R/F/K/HB series gear units, AC motor and micro-planetary gearbox, ATA series hanging shaft-mounted gearbox
Factory square: 0.6million square meters
Market share: South America, Europe, the Middle East, southeast Asia and other countries

Our Superiority:
1. Delivery on Time.
2. Professional Service: Customized is our advantage.
3. Good Quality.
4. Fast and Low Cost Deliver: Long-term cooperated shipping forwarders.

Our Services:

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

Customer visiting:

FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

If you have any demand for our products please feel free to contact me

Application: Machinery
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Stepless
Customization:
Available

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Customized Request

variator gearbox

How do variator gearboxes ensure efficient power transmission and speed regulation?

Variator gearboxes are designed to ensure efficient power transmission and speed regulation through a combination of mechanical principles and control mechanisms. Here’s how they achieve these objectives:

Efficient Power Transmission:

Variator gearboxes employ various mechanisms to ensure efficient power transmission from the input to the output shaft. These mechanisms minimize energy losses and maximize the transfer of mechanical power. Here are a few key factors that contribute to efficient power transmission:

  1. Optimized Gear Design: Variator gearboxes are engineered with carefully designed gear profiles, tooth shapes, and gear ratios. These design elements help to reduce friction, minimize backlash, and improve the meshing efficiency between the gears. By optimizing the gear design, variator gearboxes can achieve higher power transmission efficiency.
  2. High-Quality Bearings: Variator gearboxes utilize high-quality bearings that reduce friction and allow smooth rotation of the gears and shafts. Well-lubricated bearings minimize energy losses due to friction, thereby improving overall power transmission efficiency.
  3. Lubrication Systems: Proper lubrication is essential for efficient power transmission in variator gearboxes. Lubricants reduce friction and wear between moving components, ensuring smooth operation and minimizing energy losses. Variator gearboxes often incorporate dedicated lubrication systems that deliver lubricants to critical areas, optimizing power transmission efficiency and extending the lifespan of the gearbox.
  4. Material Selection: The choice of materials in variator gearboxes plays a significant role in power transmission efficiency. High-strength and low-friction materials are often used for gears, shafts, and other critical components to minimize energy losses through friction and maximize power transfer.
  5. Minimization of Internal Losses: Variator gearboxes are designed to minimize internal losses caused by factors such as windage, churning, and fluid flow resistance. Streamlined housing designs, efficient cooling systems, and optimized fluid dynamics within the gearbox contribute to reducing these losses, resulting in improved power transmission efficiency.

Speed Regulation:

Variator gearboxes excel in speed regulation by providing precise and adjustable speed control according to the requirements of the application. The following features enable accurate speed regulation:

  1. Continuous Adjustment: Variator gearboxes offer continuous and stepless adjustment of the gear ratio or speed control mechanism. This allows for fine-tuning the output speed to match the specific speed requirements of the application. Continuous adjustment ensures that the desired speed can be precisely achieved, enabling effective speed regulation.
  2. Responsive Control Mechanisms: Variator gearboxes incorporate control mechanisms that respond quickly to speed adjustment inputs. These mechanisms can be mechanical, hydraulic, electronic, or a combination of these. Responsive control systems enable rapid and accurate regulation of the output speed, ensuring precise speed control in real-time.
  3. Wide Speed Range: Variator gearboxes can offer a wide range of achievable speeds, allowing for flexibility in speed regulation. By adjusting the gear ratio or other speed control mechanisms, variator gearboxes can cover a broad range of speed requirements, making them versatile in applications where speed variation is essential.
  4. Stable Speed Maintenance: Variator gearboxes are designed to maintain the selected speed setting with high stability. Once the desired speed is achieved, the gearbox is engineered to minimize speed variations due to external load changes or disturbances. This stability ensures that the output speed remains consistent, contributing to reliable speed regulation.
  5. Feedback and Control Systems: Some variator gearboxes incorporate feedback and control systems that monitor the output speed and adjust the gear ratio or control parameters accordingly. These systems provide closed-loop control, constantly comparing the actual speed with the desired speed, and making adjustments to maintain accurate speed regulation even in the presence of external factors affecting the load or operating conditions.

By incorporating efficient power transmission mechanisms and precise speed regulation features, variator gearboxes can optimize energy transfer and maintain the desired speed levels in a wide range of applications. This enables them to deliver efficient power transmission while offering reliable and adjustable speed regulation.

variator gearbox

How do variator gearboxes contribute to energy efficiency and reduced power consumption?

Variator gearboxes play a significant role in improving energy efficiency and reducing power consumption in various applications. They offer several advantages that contribute to these benefits. Here’s how variator gearboxes help achieve energy efficiency and lower power consumption:

Variable Speed Operation:

One of the primary ways variator gearboxes contribute to energy efficiency is by enabling variable speed operation. Unlike fixed-speed gearboxes, variator gearboxes allow for continuously adjustable speed ratios within a specific range. This feature allows the machinery or equipment to operate at the optimal speed for a given task or load. By running the system at the required speed rather than a fixed maximum speed, energy wastage due to unnecessary high-speed operation is minimized, resulting in energy savings.

Efficient Power Transmission:

Variator gearboxes are designed to optimize power transmission efficiency. They utilize efficient power transfer mechanisms, such as belts or chains, along with well-engineered pulley systems. These systems minimize power losses due to friction and slippage. Compared to other mechanical transmission systems, variator gearboxes can achieve higher overall transmission efficiency, ensuring that a greater percentage of input power is effectively delivered to the output, reducing power consumption.

Load-Adaptive Operation:

Variator gearboxes allow for load-adaptive operation, meaning they can adjust the output speed and torque according to the applied load. When the load requirements are low, the variator gearbox can reduce the speed and torque output, resulting in lower power consumption. This load-adaptive operation ensures that the machinery or equipment operates at the appropriate power level to meet the specific load demands, minimizing energy waste during periods of low load.

Optimized Gear Ratios:

Variator gearboxes offer a wide range of gear ratios that can be adjusted based on the specific application requirements. By selecting the optimal gear ratio, the variator gearbox allows for efficient power transfer and reduced power losses. The ability to customize the gear ratios ensures that the machinery or equipment can operate at the most favorable speed and torque combination, maximizing energy efficiency and minimizing power consumption.

Regenerative Braking:

Some variator gearboxes, particularly those used in hybrid or electric vehicle applications, incorporate regenerative braking systems. These systems harness the energy generated during braking or deceleration and convert it into electrical energy, which can be stored and reused. By recovering and reusing this energy, variator gearboxes contribute to overall energy efficiency and reduce the power consumption of the vehicle or system.

Control Systems and Automation:

Variator gearboxes can be integrated with advanced control systems and automation technologies. These systems enable precise control over speed, torque, and power output. By implementing intelligent control algorithms, variator gearboxes can optimize their operation based on real-time load conditions, further enhancing energy efficiency and reducing power consumption.

Overall, variator gearboxes offer variable speed operation, efficient power transmission, load-adaptive operation, optimized gear ratios, regenerative braking (in certain applications), and integration with control systems. These features and capabilities contribute to improved energy efficiency and reduced power consumption, making variator gearboxes a valuable choice for applications where energy savings are a priority.

variator gearbox

What benefits do variator gearboxes offer in various industrial applications?

Variator gearboxes offer several benefits in various industrial applications, making them valuable components in numerous systems. Here are some of the key advantages they provide:

  1. Continuously Adjustable Speed: One of the primary benefits of variator gearboxes is their ability to provide continuously adjustable speed control. Unlike traditional gearboxes with fixed gear ratios, variators offer stepless speed variation within a certain range. This feature allows for precise control of rotational speeds in industrial machinery, optimizing performance and efficiency in different processes.</li
  2. Optimized Power Efficiency: Variator gearboxes help optimize power efficiency in industrial applications. By allowing for continuous speed adjustment, they enable the machinery to operate at the most efficient speed for a given task. This ensures that the system consumes only the necessary amount of power, minimizing energy waste and reducing operating costs.
  3. Flexible Torque Transmission: Variator gearboxes can handle a wide range of torque requirements, making them suitable for various industrial applications. They can transmit high torque while maintaining their efficiency, allowing industrial machinery to generate the necessary power for demanding tasks. This flexibility in torque transmission contributes to the versatility and adaptability of variator gearboxes in industrial settings.
  4. Smooth and Precise Control: Variator gearboxes provide smooth and precise control over rotational speeds. The stepless speed adjustment allows for seamless transitions between different speeds without sudden jumps or changes. This smooth control enhances the precision and accuracy of industrial processes, ensuring consistent performance and high-quality output.
  5. Improved System Performance: By enabling precise speed control, variator gearboxes enhance the overall performance of industrial systems. They allow machinery to operate at the optimal speed for specific tasks, leading to improved productivity, reduced cycle times, and enhanced product quality. The ability to fine-tune the speed also facilitates better synchronization between different components or processes, further optimizing system performance.
  6. Reduced Mechanical Stress: Variator gearboxes can help reduce mechanical stress on industrial machinery. By allowing for gradual speed adjustments, they minimize sudden changes in load or torque, which can put excessive stress on components. This reduction in mechanical stress contributes to extended equipment lifespan, reduced maintenance requirements, and improved reliability in industrial applications.
  7. Adaptability to Changing Conditions: Variator gearboxes offer adaptability to changing operating conditions. They allow for real-time adjustments in speed, which is particularly beneficial in applications where the load or process requirements vary. This adaptability enables industrial machinery to respond quickly to changing demands, ensuring optimal performance and efficiency in dynamic environments.

In summary, variator gearboxes provide benefits such as continuously adjustable speed control, optimized power efficiency, flexible torque transmission, smooth and precise control, improved system performance, reduced mechanical stress, and adaptability to changing conditions. These advantages make variator gearboxes valuable in various industrial applications, including manufacturing, material handling, packaging, robotics, and many others, where precise speed control and efficient power transmission are essential.

China factory CZPT Shaft Output Udl Series Frequency Variator Reducer Gearbox   car gearbox	China factory CZPT Shaft Output Udl Series Frequency Variator Reducer Gearbox   car gearbox
editor by CX 2023-09-13

Variator Gearbox

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