China high quality 180mm 16: 1 Noise Reduction 1kw Gearbox Speed Variator for Cutting Machinery sequential gearbox

Product Description

Product Description

180mm 16:1 Noise reduction 1KW gearbox speed variator for Cutting machinery is a new generation of practical products independently developed by our company:

Low noise: less than 65db.

Low back clearance: up to 3 arc minutes in a CHINAMFG and 5 arc minutes in a double stage.

High torque: higher than the standard planetary reducer torque.

High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.

High deceleration ratio: Modular design, planetary gearbox can be interlinked.
 

Fubao planetary gear box manufacturer, the 180mm 16:1 Noise reduction 1KW gearbox speed variator for Cutting machinery has the following advantages:

1, compact structure: the characteristics of large torque planetary reducer is to make full use of space, limited space design bearing and gear ratio, so that the product is smaller than the traditional reducer volume can save space.
 

2, high efficiency: the planetary gear group will be in a completely tight meshing state when running, reducing gear collision or local meshing resulting in gear damage. The completely tight meshing characteristic makes the efficiency loss of each gear transmission only 3%. This type of transmission mode can ensure that the kinetic energy input reducer to the mechanical end of the process, still can maintain high transmission efficiency, avoid the internal gear friction, sliding, mechanical loss.
 

3, high axial and radial load capacity: the output shaft of Fubao technology’s high-torque planetary reducer adopts a large-span style, so that the bearing is configured at both ends of the output shaft. The design can effectively disperse the force acting on the output shaft and reduce the load of the bearing. In other words, the product strengthens the bearing and radial load capacity under the same size.
 

4, high strength: large torque planetary reducer gear group is very strong and stable, the thickness of the gear dispersed the load on the gear. The large span bearing group provides a stable structure, and the precision gear group allows the load to be distributed to each planetary gear under tight meshing to withstand the torque load.
 

5, high stability: precision processing to ensure that the product coaxial and concentric, coupled with bearing large span design, so that large torque planetary reducer with excellent stability.

 

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Product Details

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Product Advantage

Compared with other reduction machines, planetary gear reduction machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.

Because of these characteristics, planetary gear reducer is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.

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Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Machinery, Agricultural Machinery, Robotautomatic Equipment
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction, Lower The Speed and Increase The Torque
Layout: Coaxial
Customization:
Available

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Customized Request

variator gearbox

Can variator gearboxes be used for both speed reduction and speed increase?

Yes, variator gearboxes are versatile and can be used for both speed reduction and speed increase applications. Their design allows for continuous and stepless adjustment of the gear ratio, enabling a wide range of speed variations in either direction. Here’s how variator gearboxes achieve speed reduction and speed increase:

Variator gearboxes utilize a mechanism called a variator, which consists of two cone-shaped pulleys connected by a belt or chain. These pulleys can move closer or farther apart, effectively changing the effective diameter of the pulley and thus the gear ratio. By adjusting the distance between the pulleys, the gear ratio can be continuously varied, resulting in different output speeds.

Speed Reduction:

When the variator gearboxes are used for speed reduction, the input speed is higher than the desired output speed. In this case, the variator mechanism adjusts the pulleys to create a smaller effective diameter on the output side. As a result, the output shaft rotates at a slower speed compared to the input shaft, achieving speed reduction. This speed reduction is useful in various applications where slower speeds are required, such as conveyors, industrial machinery, or vehicles that need lower operating speeds.

Speed Increase:

Variator gearboxes can also be used to increase the speed from the input to the output shaft. In this scenario, the input speed is lower than the desired output speed. The variator mechanism adjusts the pulleys to create a larger effective diameter on the output side. As a result, the output shaft rotates at a faster speed than the input shaft, achieving speed increase. Speed increase functionality is beneficial in applications such as certain types of machinery or vehicles that require higher operating speeds.

The ability of variator gearboxes to provide continuous and stepless adjustment of the gear ratio allows for precise control of the output speed, regardless of whether it needs to be reduced or increased. This flexibility makes variator gearboxes suitable for a wide range of applications where adjustable speed control is necessary.

It is worth noting that while variator gearboxes can provide a significant range of speed reduction and speed increase, they have limitations in terms of the maximum and minimum achievable ratios. The specific capabilities of a variator gearbox depend on its design, size, and intended application. It is important to consult the manufacturer’s specifications and guidelines to ensure that a particular variator gearbox is suitable for the desired speed reduction or speed increase requirements.

variator gearbox

How do variator gearboxes contribute to energy efficiency and reduced power consumption?

Variator gearboxes play a significant role in improving energy efficiency and reducing power consumption in various applications. They offer several advantages that contribute to these benefits. Here’s how variator gearboxes help achieve energy efficiency and lower power consumption:

Variable Speed Operation:

One of the primary ways variator gearboxes contribute to energy efficiency is by enabling variable speed operation. Unlike fixed-speed gearboxes, variator gearboxes allow for continuously adjustable speed ratios within a specific range. This feature allows the machinery or equipment to operate at the optimal speed for a given task or load. By running the system at the required speed rather than a fixed maximum speed, energy wastage due to unnecessary high-speed operation is minimized, resulting in energy savings.

Efficient Power Transmission:

Variator gearboxes are designed to optimize power transmission efficiency. They utilize efficient power transfer mechanisms, such as belts or chains, along with well-engineered pulley systems. These systems minimize power losses due to friction and slippage. Compared to other mechanical transmission systems, variator gearboxes can achieve higher overall transmission efficiency, ensuring that a greater percentage of input power is effectively delivered to the output, reducing power consumption.

Load-Adaptive Operation:

Variator gearboxes allow for load-adaptive operation, meaning they can adjust the output speed and torque according to the applied load. When the load requirements are low, the variator gearbox can reduce the speed and torque output, resulting in lower power consumption. This load-adaptive operation ensures that the machinery or equipment operates at the appropriate power level to meet the specific load demands, minimizing energy waste during periods of low load.

Optimized Gear Ratios:

Variator gearboxes offer a wide range of gear ratios that can be adjusted based on the specific application requirements. By selecting the optimal gear ratio, the variator gearbox allows for efficient power transfer and reduced power losses. The ability to customize the gear ratios ensures that the machinery or equipment can operate at the most favorable speed and torque combination, maximizing energy efficiency and minimizing power consumption.

Regenerative Braking:

Some variator gearboxes, particularly those used in hybrid or electric vehicle applications, incorporate regenerative braking systems. These systems harness the energy generated during braking or deceleration and convert it into electrical energy, which can be stored and reused. By recovering and reusing this energy, variator gearboxes contribute to overall energy efficiency and reduce the power consumption of the vehicle or system.

Control Systems and Automation:

Variator gearboxes can be integrated with advanced control systems and automation technologies. These systems enable precise control over speed, torque, and power output. By implementing intelligent control algorithms, variator gearboxes can optimize their operation based on real-time load conditions, further enhancing energy efficiency and reducing power consumption.

Overall, variator gearboxes offer variable speed operation, efficient power transmission, load-adaptive operation, optimized gear ratios, regenerative braking (in certain applications), and integration with control systems. These features and capabilities contribute to improved energy efficiency and reduced power consumption, making variator gearboxes a valuable choice for applications where energy savings are a priority.

variator gearbox

How do variator gearboxes handle variations in speed and torque requirements?

Variator gearboxes are designed to handle variations in speed and torque requirements by providing adjustable speed control and flexible torque transmission. Here’s how they accomplish this:

Variator gearboxes handle variations in speed requirements through their unique design and operating principles. They offer continuously adjustable speed control, allowing for stepless variation within a certain range. This is achieved by employing mechanisms that can change the effective gear ratio between the input and output shafts. As the gear ratio is altered, the output speed of the gearbox changes accordingly.

One common method used by variator gearboxes is the manipulation of pulley or cone sizes. For example, in belt-and-pulley variators, the effective diameter of the pulleys can be adjusted by changing their position. This variation in pulley diameter modifies the speed ratio between the input and output, resulting in different output speeds. Similarly, in cone variators, the conical elements change their effective radius as they move closer or farther apart, enabling speed adjustment.

Additionally, variator gearboxes handle variations in torque requirements by providing flexible torque transmission capabilities. They can transmit high torque while maintaining efficiency, ensuring that the necessary power is delivered to the driven system. The specific torque handling capabilities depend on the design and construction of the variator gearbox.

Some variator gearboxes, such as cone variators, are known for their high torque capacity. The conical elements in these gearboxes can withstand substantial torque loads, making them suitable for applications that require robust torque transmission. Other types of variator gearboxes, such as disc variators or hydrostatic variators, are also designed to handle significant torque requirements efficiently.

Furthermore, variator gearboxes can be equipped with additional features to enhance torque transmission. For instance, certain variator gearboxes incorporate mechanisms like friction drives or hydraulic systems that can further optimize torque delivery and handling.

In summary, variator gearboxes handle variations in speed and torque requirements by providing continuously adjustable speed control and flexible torque transmission. Through the manipulation of pulley or cone sizes, variator gearboxes can adjust the effective gear ratio and achieve the desired output speed. Additionally, their design and construction allow them to transmit high torque efficiently, ensuring that the required power is delivered to the driven system. These capabilities make variator gearboxes versatile and adaptable in various applications where speed and torque variations are encountered.

China high quality 180mm 16: 1 Noise Reduction 1kw Gearbox Speed Variator for Cutting Machinery   sequential gearbox	China high quality 180mm 16: 1 Noise Reduction 1kw Gearbox Speed Variator for Cutting Machinery   sequential gearbox
editor by CX 2023-09-22

Variator Gearbox

As one of leading variator gearbox manufacturers, suppliers and exporters of products, We offer variator gearbox and many other products.

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