China OEM Hole Output Low Backlash Mechanical Speed Variator Planetary Speed Reducer Small Gearbox Price with Hot selling

Product Description

Product Description

hole output low backlash mechanical speed variator Planetary Speed Reducer small gearbox price

HangZhou Fubao Electromechanical Technology Co., Ltd. mechanical speed variator Planetary Speed Reducer small gearbox is a new generation of practical products independently developed by our company:

Low noise: less than 65db.

Low back clearance: up to 3 arc minutes in a CZPT and 5 arc minutes in a double stage.

High torque: higher than the standard planetary reducer torque.

High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.

High deceleration ratio: Modular design, planetary gearbox can be interlinked.

mechanical speed variator Planetary Speed Reducer small gearbox characteristic:

1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the mechanical speed variator Planetary Speed Reducer small gearbox. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.

2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.

3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.

4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
 

Compared with other reduction machines, mechanical speed variator Planetary Speed Reducer small gearbox machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.

Because of these characteristics,mechanical speed variator Planetary Speed Reducer small gearbox is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.

Product Parameters

WGK series parameters Model number WGK060 WGK085 WGK115 WGK160
Rated output torque 12~40Nm 40~135Nm 90~335Nm 270~900Nm
Reduction ratio L1:3,4,5,7,8,10         L2:12,16,20,25,28,32,35,40,56,64,70
L3:80,100,125,140,160,175,200,250,280,320,350,500,512,700,1000
Planetary gear backlash L1:8arc.min  L2:10arc.min   L3:12arc.min

Detailed Photos

Product Details

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Company Profile

HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.

The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CZPT pursuit to make far-reaching contributions.

 

Factory Display

FAQ

Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.

Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.

Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.

Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Machinery, Agricultural Machinery, Packaging Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Customization:
Available

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Customized Request

variator gearbox

What benefits do variator gearboxes offer in various industrial applications?

Variator gearboxes offer several benefits in various industrial applications, making them valuable components in numerous systems. Here are some of the key advantages they provide:

  1. Continuously Adjustable Speed: One of the primary benefits of variator gearboxes is their ability to provide continuously adjustable speed control. Unlike traditional gearboxes with fixed gear ratios, variators offer stepless speed variation within a certain range. This feature allows for precise control of rotational speeds in industrial machinery, optimizing performance and efficiency in different processes.</li
  2. Optimized Power Efficiency: Variator gearboxes help optimize power efficiency in industrial applications. By allowing for continuous speed adjustment, they enable the machinery to operate at the most efficient speed for a given task. This ensures that the system consumes only the necessary amount of power, minimizing energy waste and reducing operating costs.
  3. Flexible Torque Transmission: Variator gearboxes can handle a wide range of torque requirements, making them suitable for various industrial applications. They can transmit high torque while maintaining their efficiency, allowing industrial machinery to generate the necessary power for demanding tasks. This flexibility in torque transmission contributes to the versatility and adaptability of variator gearboxes in industrial settings.
  4. Smooth and Precise Control: Variator gearboxes provide smooth and precise control over rotational speeds. The stepless speed adjustment allows for seamless transitions between different speeds without sudden jumps or changes. This smooth control enhances the precision and accuracy of industrial processes, ensuring consistent performance and high-quality output.
  5. Improved System Performance: By enabling precise speed control, variator gearboxes enhance the overall performance of industrial systems. They allow machinery to operate atvariator gearbox

    Are there any limitations or drawbacks associated with variator gearbox systems?

    Variator gearbox systems offer numerous advantages, but they also have certain limitations and drawbacks that should be considered. Here are some of the limitations and drawbacks associated with variator gearbox systems:

    Limited Torque Capacity:

    One limitation of variator gearboxes is their relatively limited torque capacity compared to some other types of gearboxes. Due to the design and construction of variator systems, they may not be suitable for applications that require extremely high torque transmission. In such cases, alternative gearbox systems with higher torque ratings may be more appropriate.

    Restricted Speed Ratios:

    Variator gearboxes typically have a limited range of achievable speed ratios compared to some other gearbox types. While they offer a continuous and stepless adjustment of the gear ratio, the maximum and minimum achievable ratios may be narrower compared to gearboxes with discrete gear steps. This limitation may restrict their suitability for certain applications that require extremely high or low speed ranges.

    Complex Design and Maintenance:

    Variator gearboxes can have a more complex design compared to conventional gearboxes. The presence of variable pulley systems, torque-sensing mechanisms, and control systems adds complexity to their construction. This complexity may require specialized knowledge and skills for maintenance and repairs. Additionally, the availability of spare parts and the cost of maintenance can be higher for variator gearboxes compared to simpler gearbox designs.

    Potential for Heat Generation:

    During operation, variator gearboxes cavariator gearbox

    What maintenance practices are crucial for prolonging the lifespan of variator gearboxes?

    Proper maintenance practices are essential for prolonging the lifespan of variator gearboxes and ensuring their optimal performance. By following these crucial maintenance practices, you can maximize the longevity of variator gearboxes:

    1. Regular Inspections: Conduct regular inspections of the variator gearbox to identify any signs of wear, damage, or abnormal conditions. Inspect the gearbox for leaks, unusual noises, vibrations, and any visible signs of damage or misalignment. Regular inspections help in detecting potential issues early on, allowing for timely maintenance and preventing further damage.
    2. Proper Lubrication: Ensure proper lubrication of the variator gearbox components. Lubricants reduce friction, wear, and heat generation, thereby extending the lifespan of the gearbox. Follow the manufacturer’s recommendations for lubricant type, quantity, and change intervals. Regularly check the lubricant levels and top-up or replace the lubricant as needed. Proper lubrication is crucial for smooth operation and preventing premature failures.
    3. Cleaning: Keep the variator gearbox clean and free from dirt, dust, and debris. Regularly clean the exterior of the gearbox using appropriate cleaning methods and materials. Avoid introducing contaminants into the gearbox during cleaning or maintenance procedures. Cleanliness helps in preventing abrasive particles from entering the gearbox and causing damage to the internal components.
    4. Torque and Tension Checks: Periodically check the torque and tension of fasteners, belts, or chains associated with the variator gearbox. Ensure that they are properly tightened and tensioned according to the manufacturer’s specifications. Loose fasteners or improper belt/chain tension can lead to excessive vibrations, misalignment, and premature wear of gearbox components.
    5. Alignment: Verify the alignment of the variator gearbox with the connected equipment or shafts. Misalignment can cause increased stress on the gearbox components, leading to accelerated wear and reduced lifespan. Use appropriate alignment tools and techniques to ensure proper alignment, minimizing excessive loads and improving the longevity of the gearbox.
    6. Temperature Monitoring: Monitor the temperature of the variator gearbox during operation. Excessive heat can indicate issues such as inadequate lubrication, overloading, or improper ventilation. Regularly check the temperature using temperature sensors or thermal imaging techniques. Address any temperature abnormalities promptly to prevent potential damage to the gearbox.
    7. Condition Monitoring: Implement condition monitoring techniques to assess the health of the variator gearbox. This can include vibration analysis, oil analysis, or other predictive maintenance methods. By monitoring key parameters, such as vibration levels or oil characteristics, potential issues can be detected early, and appropriate maintenance actions can be taken to prevent major failures.
    8. Training and Documentation: Ensure that maintenance personnel receive proper training on variator gearbox maintenance practices. Familiarize them with the specific procedures, safety guidelines, and recommended maintenance intervals provided by the gearbox manufacturer. Maintain detailed documentation of maintenance activities, including inspections, lubricant changes, repairs, and any abnormalities observed. This documentation helps in tracking maintenance history and identifying recurring issues.
    9. Manufacturer Guidelines: Always follow the maintenance guidelines provided by the variator gearbox manufacturer. These guidelines may include specific maintenance intervals, recommended spare parts, and detailed instructions for various maintenance tasks. Adhering to the manufacturer’s guidelines ensures that maintenance practices align with the gearbox’s design and specifications.

    By implementing these crucial maintenance practices, you can significantly prolong the lifespan of variator gearboxes, minimize downtime, and optimize their performance throughout their operational life.

    n generate heat due to friction and mechanical losses. The continuous adjustment of the gear ratio and the interaction between the variable pulley system and the belt or chain can contribute to heat generation. Adequate cooling measures and lubrication systems may be necessary to dissipate heat effectively and prevent overheating, especially during prolonged operation at high speeds or under heavy loads.

    Efficiency Losses:

    While variator gearboxes can maintain reasonable power transmission efficiency, they may experience some efficiency losses compared to certain other gearbox types. The presence of additional components such as variable pulley systems, control mechanisms, and torque-sensing devices can introduce additional friction and mechanical losses, which can slightly reduce overall efficiency. However, advancements in technology and improved designs have mitigated this drawback to a significant extent in modern variator gearbox systems.

    Cost Considerations:

    Variator gearboxes can be more expensive compared to some traditional gearbox designs. The complexity of their construction, the need for precise control systems, and the use of specialized components can contribute to higher manufacturing and maintenance costs. Therefore, cost considerations should be taken into account when evaluating the feasibility of variator gearbox systems for specific applications.

    Despite these limitations and drawbacks, variator gearbox systems continue to offer unique advantages in terms of continuous speed adjustment, efficient power transmission, and precise control. By carefully assessing the specific requirements of an application and considering the trade-offs, it is possible to determine whether a variator gearbox system is the most suitable choice.

    the optimal speed for specific tasks, leading to improved productivity, reduced cycle times, and enhanced product quality. The ability to fine-tune the speed also facilitates better synchronization between different components or processes, further optimizing system performance.

  6. Reduced Mechanical Stress: Variator gearboxes can help reduce mechanical stress on industrial machinery. By allowing for gradual speed adjustments, they minimize sudden changes in load or torque, which can put excessive stress on components. This reduction in mechanical stress contributes to extended equipment lifespan, reduced maintenance requirements, and improved reliability in industrial applications.
  7. Adaptability to Changing Conditions: Variator gearboxes offer adaptability to changing operating conditions. They allow for real-time adjustments in speed, which is particularly beneficial in applications where the load or process requirements vary. This adaptability enables industrial machinery to respond quickly to changing demands, ensuring optimal performance and efficiency in dynamic environments.

In summary, variator gearboxes provide benefits such as continuously adjustable speed control, optimized power efficiency, flexible torque transmission, smooth and precise control, improved system performance, reduced mechanical stress, and adaptability to changing conditions. These advantages make variator gearboxes valuable in various industrial applications, including manufacturing, material handling, packaging, robotics, and many others, where precise speed control and efficient power transmission are essential.

China OEM Hole Output Low Backlash Mechanical Speed Variator Planetary Speed Reducer Small Gearbox Price   with Hot selling		China OEM Hole Output Low Backlash Mechanical Speed Variator Planetary Speed Reducer Small Gearbox Price   with Hot selling
editor by CX 2023-08-31

Variator Gearbox

As one of leading variator gearbox manufacturers, suppliers and exporters of products, We offer variator gearbox and many other products.

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