Gearing Arrangement: Harmonic
Output Torque: 0-71 N.m
Rated Power: 200-400W
Input Speed: 0-7000 rpm
Output Speed: 0-233 rpm
Model Number: CSD-H-17 50k 100k
Ratio: 50k 100k
Rated Torque 2000rpm: 16 N.m
Permissible Maximum Torque (Start Stop ): 37 N.m
Permissible Maximum Average Torque: 27 N.m
Instantaneous Permissible Maximum Torque: 71 N.m
Permissible Maximum Input Speed: 7000 rpm
Permissible Average Input Speed: 3500 rpm
Backlash: less than 10 arcsec
Designed Lifespan: 15000 hrs
Packaging Details: One Set/Carton
Robot 6 Axis Reducer Gear Box Servo Drive with Wave Generator for Electric Motorcycle CSD-H-17 50k 100k
About Harmonic Drive Reducer
The Principle of Gear Transmission
Harmonic gear transmission was invented by the American inventor C.W.Musser in 1955. It is a new type of transmission that utilizes the elastic deformation of the flexible working member into the motion or power transmission. It breaks through the mechanical transmission using rigid members. The mechanism’s model uses a flexible member to achieve mechanical transmission, resulting in a range of special features that are difficult to achieve with other transmissions. The deformation process of the intermediate flexible member is basically a symmetrical harmonic. In addition to the former Soviet Union referred to this type of transmission as wave drive or flexible wheel drive, the United States, Britain, Germany, Japan and other countries are called “harmonic transmission.”
The Composition of the Gear Transmission
Circular Spline: it has 2 more teeth than the Flexspline and is generally mounted CZPT a housing.Flexspline: It is a non-rigid, thin cylindrical cup with external teeth on the open end of the cup. It fits over the Wave Generator and takes on its elliptical shape. The Flexspline is generally used as the output of the gear.Wave Generator: The Wave Generator is a thin, raced-ball bearing fitted CZPT an elliptical hub. This serves as a high-efficiency torque converter and is generally mounted CZPT the input or motor shaft.
Principle of Harmonic Gear Reductor
The principle of harmonic gear reduction is to use the relative motion of the Flexspline, Circular Spline and the wave generator, mainly the controllable elastic deformation of the flexspline to realize the motion and power transmission. The elliptical cam in the wave generator rotates in the flexible wheel to deform the flexspline. When the Flexspline teeth and the Circular Spline teeth enter and mesh with each other which are at the ends of the elliptical cam long axis of the wave generator, the Flexspline teeth at short axis ends are disengaged from the steel wheel teeth. For the teeth between the long axis and the short axis of the wave generator, the semi-engaged state which gradually enters the engagement along different sections of the 2 stages of the Flexspline and the Circular Spline is called a biting. It is in a state of gradual withdrawal from engagement, which is called disengaging. When the wave generator rotates continuously, the flexspline is constantly deformed, so that the teeth of 2 wheels are constantly changing their original working states during the 4 movements of meshing, biting, engaging and disengaging, generating a staggering tooth movement and realizing the motion transmission from the wave generator to the flexspline.
Harmonic gear reducer in aviation, aerospace, energy, navigation, shipbuilding, bionic machinery, commonly used ordnance, machine tools, instruments, electronic equipment, mine metallurgy, transportation, lifting machinery, petrochemical machinery, textile machinery, PLFK PLEK060 Series 1-stage Straight Spur Gear Planetary Reducer Gearbox for Servo Stepper Motor Industrial Automation agricultural machinery and medical equipment are increasingly widely used, especially in the high dynamic performance servo system, the harmonic gear transmission shows its superiority. It transmits power from tens of watts to tens of kilowatts, but high-power harmonic gear drives are mostly used in short-term work fields.
Ordering Code of Harmonic Drive Reducer
Why Choose Us1,SaiNi provides a wide range of standard and customized motion control solutions and mechanical transmission solutions.
2,As a professional factory, we can provide customers with very competitive price with good quality. GIGAGER speed reducers are featured with lower backlash (≤1 arcmin), higher efficiency (≥95%) and lower noise (65dBA). And all gearboxes produced by SaiNi will be tested strictly before they leave the factory. Besides, one-year’s warranty and life long after-sales service is offered to our customers.
3,We offer 24 hours professional technical support.
4,We offer custom built service according to your requirement.
5,Fast delivery time. For standard speed reducers, we have sufficient stock and can delivery to the customer in very short time.
HangZhou SaiNi Mechanical & Electrical Equipment Co., Ltd. is a professional manufacturer integrated with production, R & D and sales for more than 10 years in China. We supply high precision hollow rotary actuator, harmonic drive gearboxes, high precision planetary gearboxes, 90 degree gearboxes ( for servo motors and stepper motors), right angle hollow reducer, high precision alignment platform, etc.
Besides of providing of the wide range of standard speed reducers, customized service is also available for motion control solutions and mechanical transmission solutions for customers all over the world for lithium battery industry, robot industry, mobile phone industry, printing industry, laser industry, medical industry, etc. The product served for the equipment of logo printing, CNC machine tools, CZPT snatch pulley block single sheave pulley block with hook or shacke 0.25 ton to 6 ton packaging and printing program, welding and cutting, laser cutting machines, woodworking engraving machines, full servo paper tissue machineries, precision concave-convex printing machines, precision coating machines, servo pipe benders, digital control spring machine, and other equipment with high degree of automation.
HangZhou SaiNi Mechanical owns the brand G+, named GIGAGER.
Since its establishment, the company has been committed to providing customers with high quality and high performance products, and constantly introducing high-end well known brands at home and abroad to meet the demand of automation industry in China. Through continuous efforts and development, SaiNi sales network has been set up all over China, now, we are making efforts on developing overseas sales network around the globe. You are welcomed to join us to be a distributor in your local market. We can offer you full support from pricing, catalogue and technical support, etc. If we cooperate in depth, we are willing to bear part of the cost if you promote our speed reducers in the local market, such as attending the exhibition.
FAQQ1. How to choose a reducer which meets our requirement?A: You can refer to our catalogue to choose the reducer or we can help to choose when you provide the technical information of required output torque, output speed and motor parameter etc.
Q2. What information shall we give before placing a purchase order?A: Please tell me Type of the reducer, ratio, input and output type, input flange, mounting position, and motor information etc.
Q3. Do you sell the motors?A: We have stable motors suppliers who have been cooperated with us for a long-time. We can provide motors with high quality.
Q4. Are you a manufactuer or trading company?A: We are a manufacturer.
Q5. What are your terms of payment?A: 100% before delivery. We’ll show you the photos of the products and packages before the delivery or you can do inspection before delivery.
Q6. What are your terms of delivery?A: EXW, FOB, CIF.
Q7. How about your delivery time?A: Generally, it will take 5 days after receiving your payment. The specific delivery time depends on the items and the quantity of your order.
Q8. Can you produce according to the samples?A: Yes, we can produce as per your samples or technical drawings. We can build the molds and fixtures.
Q9. What is your sample policy?A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q10. Do you test all your goods before delivery?A: Yes, we have 100% test before delivery
Q11: How do you make our business long-term and good relationship?A: 1. We keep good quality and competitive price to ensure our customers benefit;A: 2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.