CZPT metal drum creation line

 

I. Uncooked resources usage/generation ability
 

Plate thickness (mm)		Finihed drums (pcs/T)	Production potential (kg/personal computer)
one.two		forty one	21.5
one.0B	Up and bottom addresses 1.2	forty seven	19
	Drum physique 1.
1.		fifty	18
.9B	Up and base addresses one.	54	sixteen.eight
	Drum physique .9
.nine		fifty six	16.two
.eight		ninety seven	ten.28

 

II. CZPT steel drum production services

A. Front section equipment
one. Decolier
2. CZPT Up-coiling system
three. CZPT supporter
4. Side deviation rectifying device
five. Sizing & flattening device
6. Chopping device – for drum entire body
seven. Cutting machine – for waste sheet
8. Arch shape guiding system
9. Stacking auto
ten. CZPT system
11. CZPTtric management technique
12. Top & Base protect conveyor system

one.CZPT Up-Coiling  Device

   a) Up-Coiling Help System is for storing steel coil and facillitate Materials Feed Trolley for delivering materials.

   b) Substance Feed Trolley is employed for carry steel coil.. It is operated with hydraulic technique to thrust cylinder for

   reciprocating linear motion and equipment box to provide metal coil in parallel to the center of uncoiling device so as to

   assure the correcting.

two.Decoiler & CZPT Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .six-1.2mm

c)Motor electrical power: five.0KW

d)Uncoiler capacity: 10t

e)Within diameter: ¢470-520mm, Exterior diameter: ≤¢1200

f)CZPT dimensions: 3900x1500x1940(mm), Total bodyweight: 5T

three.Sizing &Flattening CZPT
Brief introduction:seven rollers functioning,servo automatic sizing,worm and equipment change the leveled plate thickness.

Perform:The clearances of up and down rollers can be modified by the upper hand-wheel even though determine can be revealed by dial indicator. The operation linear speed is adjusted step-much less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Major technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.six-1.2(mm)

four. Slicing CZPT
Purpose: Reduce the leveled metal plate into drum human body.

Major technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor electrical power: 3.0KW

d)Reducing ability:≤20 occasions/min

e)CZPT dimensions:1800x950x1500(mm),Complete bodyweight: 3T

 5.CZPT Station

Operate:Provide oil for the oil cylinder of decoiler, lifting device,uncoiling supporter,and overturn machine to make confident stably functioning.

Principal technics:

a)Motor electrical power:7.5KW

b)CZPT size:800x800x1500(mm),Total excess weight: .5T

six.CZPTtric Control System
Function: Control the decoiler,flattening machine and other front area equipments operating.

B. Protect tools
1. Prime & Bottom include mould
2. Double locking mould
three. 63T urgent equipment
four. 160T pressing machine
five. Pre-coiling & Gluing device

1. Top & Base include mould

Brief introduction:Geared up with two sets of 160T urgent machines

Function: Punching the bottom cover

Main technics:

a)Motor electrical power:eighteen.5KW

b)Working potential:5-26 pcs/min

c)CZPT size:2185x1420x3070(mm),Total bodyweight: 14.5T

two.Drum Injection CZPT

Short introduction: Geared up with 1 established of 63T urgent equipment

Double punching mould: punch oil filler and breathable mouth of the bottom go over.

CZPT size: 710x480x300(mm)

Whole bodyweight: .5T

Double locking mould: lock oil filler and breathable mouth of the bottom protect.

CZPT measurement: 710x480x300(mm)

Complete weight: .5T

Principal technics:

a)Motor electricity: 11KW

b)CZPT measurement :1800x1232x2550(mm)

c)Overall excess weight: 5.5T

three.Pre-Coiling & Gluing CZPT

Brief introduction: Pre-coiling device for the bottom protect, cylinder drive the cam to work, automated glue- spaying method.It has positive aspects of basic safety,stablity, clean edging.

 Main technics:

a)CZPT measurement:1600x1400x1350(mm)

b)Complete bodyweight: 4.5T

C. Middle segment equipment

one. Stacking desk
two. Circle-rolling machine
3. Seam welding equipment
4. Edging & Beading equipment
five. Corrugation (W Rib) device
six. Edge-curling machine
seven. Convey system
eight. CZPTtric manage system
9. Leakage checking device

one.Circle-rolling CZPT

Limited introduction:three rollers functioning.

Principal technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.6-1.2(mm)

c)Circle diameter:≤570mm

d)Motor electrical power:one.5KW

e)CZPT dimension:2200x750x1300(mm),Complete fat: one.5T

2.Seaming CZPT(BH-one hundred fifty-5Z)

Limited instruction:This automatic seaming device dismisses the spot welding procedure,it is our newly  developed drum seaming machine.All of elements adopts domestic exceptional raw substance,cupreous welding rollers.

Main technics:

a)Welding CZPT capacity:150KVA

b)Driving type: pneumatic 

c)Recent: alternating present

d)Frequency variety: high frequency

e)Functioning principle : contravariant 

3.Edging&Beading CZPT

Brief introduction:controlled by PLC,hydraulic travel

Principal technics:

a)Beading peak:≤14mm

b)Drum height:894-905(mm)

c)CZPT system pressure:8Mpa

d)Air force:.1Mpa

e)CZPT size:3700x700x1600(mm),Complete weight: 5T

CZPT Station:

Major technics:

a) CZPT dimensions: 1800x860x1700 (mm)

b) Total weight: 1T

c) Motor power: 22KW

four.Corrugation (W rib) CZPT

Brief introduction:managed by PLC,hydraulic drive

Primary technics:

a)Corrugating top:≤3mm

b)W rib peak:≤9mm

c)Drum peak:884-895(mm)

d)W rib place:280mm

e)Motor power:11KW

f)CZPT size:4500x650x2100(mm),Overall weight: 7T

CZPT station:   

a)CZPT dimensions:1800x860x1700(mm)

b)Complete fat: 1T

c)Motor power: seven.5KW

5.Edge-Curling CZPT

Brief introduction:controlled by PLC,hydraulic generate,seven layers edge curling.

Principal technics:

a)Drum height:886-897(mm)

b)Motor power:45KW

c)CZPT dimensions:4800x1300x2200(mm),Whole bodyweight: 13T

CZPT station:   

a)CZPT dimensions:1800x860x1700(mm)

b)Total bodyweight: 1T

c)Motor electrical power: 7.5KW

6.  Leakage Examining CZPT

Limited introduction:Guide/automatic management,pneuma lock.

Principal technics:

a)Checking drum diameter:560-570(mm)

b)Drum peak:886-897(mm)

c)Strain:.03Mpa

d) CZPT measurement:2530x700x1100(mm),Whole fat: 2T

7.Multi-segment Convey Device

Brief introduction:Convey the drum human body to be edged,beaded,Corrugated W rib reinforced and sealed bottom cover with PLC controlling.

Major technics:

a) Motor electrical power:four.0KW

b) CZPT measurement:11000x2100x1000(mm)

c) Whole weight: 3T

D. Rear segment products
1. Entrance area trans-line
two. Degreasing & Phosphorization place
3. Washing & Drying space
four. Overturn equipment
5. Painting room
6. Front drum-separation device
7. Drying space soon after painting
8. Bck drum separation machine
nine. Air cooling program
10. Rear part trans-line
eleven. CZPTtric management method

one. Degreasing & Phosphorization Room

Brief introduction: This element is employed to transport the drums,managed by PLC, adopts spraying system to computerized cleanse the coil, phosphorize and washing the grease on the drums. The conveyor device adopts superior metal, inwalls are produced of  1mm metal plate.

Primary technics:

a)CZPT dimensions:36000x2110x2060(mm)

b)Overall weight: 30T

2. Washing & Drying Room

Short introduction:Drying the h2o on the floor of the drum, controlled by PLC.The whole device adopts fuel heating products.Enthusiast is mounted on the best of the area, so that scorching and biking wind can be produced to pace up the drying.

Primary technics:

a) Motor electricity:25KW

b) CZPT dimension:20000x1920x3600(mm)

c) Total excess weight: 25T

3.Painting Area(double shades)

Operate:  The conveyor device is managed by PLC, rotating table make the drums closely, painting method paint the drums in & outdoors with the spray gun. One shade or numerous can be option. Manner of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Manufacturer, Painting equipment is made of Chang CZPT.

Principal technics:

a) Motor power: 55KW

b) CZPT size: 7400x4990x3600(mm)

c) Total weight: 15T

four.Front Drum Distributor

Function: Transportation the drums to the conveyor line of outdoors portray&stiffening place, the cylinder is controlled by PLC.

Primary technics:

a) Motor electricity: two.0KW

b) CZPT measurement: 1500x1050x800(mm)

c) Total weight: 1T

five.Drying Line after Painting

Operate: The conveyor system is controlled by PLC, adopts fuel heating inwall of the space is geared up with heating tubes. Supporter is installed on the best of the room, so that dry the paint.

Principal technics:

a) Motor power: 35KW

b) CZPT size: 36000x2100x4300(mm)

c) Whole bodyweight: 30T

six.Down-drum Roller Trans-line

Purpose: The unit transports the dried drums to the floor.

Primary technics:

a) Motor electrical power: one.5KW

b) CZPT measurement:2000x900x800(mm)

c) Total weight: .3T

7.Overturn CZPT

Function: Change the point out of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.

Major technics:

a) CZPT dimension: 1400x690x850(mm)

b) Complete weight: .5T